All XYBEX® Coolant Recycling Systems represent the state-of-the-art in coolant recycling and benefit directly from Master Chemical Corporation's more than twenty years' experience in coolant recycling -- more experience and more systems in operation then all the others combined. After all, Master Chemical invented coolant recycling.

Portable XYBEX®

APPLICATION
Portable XYBEX® systems are available in single- and double-compartment configurations. In the single-compartment system, the Yellow Bellied Sump Sucker pumps dirty coolant, chips and fines from the machine tool sump and through a filter, removing the solids. With the solids removed, the fluid is returned to the sump and the machine tool resumes production. Then, filtered fluid can be centrifuged to remove tramp oils in a side-stream operation while the machine tool is operating.
With the new, double-compartment portable XYBEX® system, machine sumps are emptied and vacuumed into one side of the system. Clean, replacement fluid, available from the clean-product storage compartment of the system, is used to refill the machine immediately and return it to production.
As soon as the machine tool is back on-line, the centrifuge can be started, transferring the retained fluid from the dirty-product side to the clean side. As the fluid passes through the centrifuge, solids, tramp oils and other extraneous oils are removed from the metalworking fluid, leaving only clean, oil-free, recycled coolant on the clean side of the machine. The portable XYBEX® system then can be wheeled to the next machine tool for tank-side fluid recycling.


Features

  • Standard Yellow Belly sump sucker operation.
  • Small easily removed from the side chip basket.
  • Electric high level sensor to stop Sump Sucker when full.
  • OTC-2 high-speed centrifuge with an electric feed pump to pull fluid from the machine tool to be processed or from the unit itself.
  • Floating skimming device and hoses for operating off a machine tool sump.
  • Easy push style wheels and caster for ease of use and stability.
  • 5 gallon tramp oil collection tank with high level sensor to shut centrifuge off when full.
  • Tool area.



Options

  • A dual compartment 100/100 size unit is available.
  • Three phase electric operation.
  • Tow package.
  • Larger tanks.
  • Larger centrifuge.



Specifications

  • 100 gallon single compartment style, 32" wide x 75" long x 66" high
  • 120 volt single phase operation

XYBEX®
Membrane Microfiltration
Recycling System

The Membrane Microfiltration Recycling System portable microfilter uses patented technology to remove solids as fine as 0.1 micron, and other contaminants such as emulsified oils from process fluids without the use of additional processing tanks to purify the solution off line. The unique Twin-Channel Microfilter™ pulls fluid into the equipment automatically. The patented controlling device then provides automatic purification of the process fluid while periodically providing a self-cleaning cycle. The durable membranes can be easily cleaned to restore nearly "first day performance" throughout the entire lifetime of the microfilter.


Features:

  • Constructed entirely of stainless steel for the ultimate in durability
  • Thermally bonded titanium dioxide membrane provides 0.1 micron nominal filtration with no disposable media
  • Filtration modules will last for 5 to 10 years in normal usage
  • Adjustable Twin-Channel Microfilter™ controller allows for virtually unattended operation
  • Small physical size/footprint
  • Completely portable
  • Minimal utility requirements (110 VAC, 60 Hz)
 


XYBEX® System 300

The XYBEX® System 300 is a simple, effective, low-cost coolant recycling System.

Application:
For plants operating with one coolant and total coolant sump capacities not exceeding 500 U.S. gallons (1,890 liters).

Features:
  • 125 gallon (475 liter) "dirty" tank
  • 125 gallon (475 liter) "clean" tank
  • UNIMIX™ positive displacement coolant proportioning pump
  • SCROUNGER® belt-type oil skimmer



XYBEX® System 500

The XYBEX® System 500 is a simple, effective, low-cost coolant recycling System.

Application:
For plants operating with one coolant and total coolant sump capacities not exceeding 1000 U.S. gallons (3,785 liters).

Features:
  • 250 gallon (950 liter) "dirty" tank
  • 250 gallon (950 liter) "clean" tank
  • UNIMIX™ positive displacement coolant proportioning pump
  • SCROUNGER® belt-type oil skimmer with 60 minute adjustable timer
  • Shown with optional deionizer



XYBEX® System 600

The XYBEX® System 600 is a feature-packed, modular and yet low-cost coolant recycling system. For tramp oil removal, it features an efficient, easy-to-clean coalescer or optional high-speed centrifuge.

Application:
For plants operating with one coolant and total coolant sump capacity not exceeding 2500 U.S. gallons (9,300 liters).

Features:
  • 120 gallon (455 liter) dirty coolant tank
  • 160 gallon (600) clean coolant tank
  • 2 gpm (7.5 lpm) Master Coalescer for tramp oil removal
  • UNIMIX™ positive displacement proportioning pump
  • Scrounger® Jr.



XYBEX® System 750

The XYBEX® 750 is a full-featured recycling system, which includes a high speed centrifuge to allow complete recycling of any stable metalworking coolant.

Application:
For plants operating with one coolant and total coolant sump capacities not exceeding 2500 U.S. gallons (9,300 liters).

Features:
  • 120 gallon (455 liter) dirty tank
  • 160 gallon (600 liter) clean tank
  • High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less the 0.5% emulsified tramp oil and 2-5 microns of particulate matter
  • UNIMIX™ positive displacement coolant proportioning pump
  • SCROUNGER® oil belt skimmer
  • Automatic operation



XYBEX® System 1000

Master Chemical's XYBEX® System 1000 is a complete, full capability single product coolant recycling System for the medium-sized metalworking plant operation with machine tools fitted with their own coolant sumps.

Application:
For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).

Features:
  • 300 gallon (1140 liters) dirty coolant holding tank
  • 450 gallon (1700 liters) clean coolant holding tank
  • UNIMIX™ automatic coolant proportioning pump
  • High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
  • SCROUNGER® oil belt skimmer for removal of free floating, nonemulsified tramp oil
  • Automatic operation



XYBEX® System 1200

XYBEX® 1200 which is a "dual product" recycling Systems for plants which must operate using two different coolants such as one for cutting and one for grinding.

Application:
For plants operating with two different coolants and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).

Features:
  • Two 200 (760 liter) gallon dirty coolant holding tanks
  • Two 350 (1325 liter) gallon clean coolant holding tanks
  • Two UNIMIX™ auto proportioning pumps
  • Two SCROUNGER® oil belt skimmer for removal of free floating, nonemulsified tramp oil
  • High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
  • Manual or automatic product switching controls
  • Automatic operation



XYBEX® System 1500

XYBEX® System 1500, a spin-off of the 1000 system, is a complete, full capacity single product coolant recycling system. The 1500 System shares the same operation and layout as the 1000. However, tank capacities and centrifuge are altered to meet customer's needs.

Application:
For plants operating with one coolant, the 1500 capacities can be enlarged to meet sump capacities of the larger metalworking plants.

Features:
  • Custom sized dirty tank
  • Custom sized clean tank
  • UNIMIX™ automatic coolant proportioning pump
  • High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
  • SCROUNGER® oil belt skimmer for removal of free floating, non-emulsified tramp oil
  • Automatic operation



XYBEX® System 2001

Master Chemical's XYBEX® System 2001 is a complete, full capability single product coolant recycling System for the medium-to-large-sized metal working plant operating with machine tools fitted with their own coolant sumps.

Application:
The Xybex® System 2001 will provide make up coolant and will recycle a sufficient quantity of fluid daily to support a total of up to 15,000 U.S. gallons (56,700 liters) of coolant or more in the machines.

Features:
  • 300 gallon (1140 liters) dirty coolant holding tank
  • 450 gallon (1700 liters) clean coolant holding tank
  • UNIMIX™ automatic coolant proportioning pump
  • High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
  • Pre-filter for solids removal prior to centrifugation
  • Self-priming pump for dirty coolant feed to the prefilter and centrifuge
  • Automatic operation


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