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Flute selection with end-mills offers the same challenges as with drills and taps. Flute selection is normally a matter of compromise between available chip space and strength of the remaining core of the tool. Obviously, deeper and wider flutes make a smaller diameter core cross-section, which becomes sometimes unacceptably weaker. Providing a stronger, thicker core reduces space available in the flutes for chips. Considerations include:
The calculation for this is: RPM X IPT (feed per tooth) x # Flutes (cutting teeth) = IPM Example: Milling stainless steel 50 SFM at 381 RPM'S at .002 IPT 2 Fluted mill: 381 RPM'S x .002 IPT x 2 Flutes = 1.524 IPM 3 Fluted mill: 381 RPM'S x .002 IPT x 3 Flutes = 2.286 IPM 4 Fluted mill: 381 RPM'S x .002 IPT x 4 Flutes = 3.048 IPM
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